PC Retardant Masterbatch DR-S15/MB-PC10C
Inovia DR-S15 (masterbatch MB-PC10C) is a novel flame retardant designed for polycarbonate(PC), especially for thin PC products. It doesn't contain halogen, nor needs PTFE anti-dripping agent to reach UL V0. It is the first case in the world that, PC can get UL94-V0 at a thickness from 0.1 to 1.6mm, with maintained optical properties of PC product.
1. Materials
- Base polymer: Covestro PC 2805
- Flame retardant masterbatch: Inovia MB-PC10C (containing 10% DR-S15)
2. Processing
- Drying: 120 ℃, 4 hours
- Extrusion temperature: 240~250℃
- Injection/casting temperature: 245~255 ℃
3. Application Data of Injection Mold
Table 3.1 Flame Retardant Performance
| Item | MB-PC10C | UL 94 Rating |
|---|
| FR PC injection mold | 30~45% | V0 @ 0.8/1.6 mm |
Table 3.2 Thermal Performance
| Item | Method | Unit | PC | +30% MB-PC10C |
|---|
| VST (10 N) | ISO 306 | ℃ | 143.6 | 132.6 |
| HDT (1.8 MPa) | ISO 75 | ℃ | 118.9 | 101.3 |
| Tg | / | ℃ | 145.2 | 134.9 |
Table 3.3 Processing Flowability
| Item | Method | Unit | PC | +30% MB-PC10C |
|---|
| MI (300℃*1.2kg) | ISO 1133 | g/10min | 16.17 | 58.82 |
4. Application Data of Sheets/Films
Table 4.1 Flame Retardant Performance
| Item | Dosage of MB-PC10C | UL 94 Rating |
|---|
| FR PC film | 30~45% | V0 @ 0.25-0.50 mm |
Table 4.2 Optical Properties
| PC Sample | Thickness | Haze | YI | Transmittance |
|---|
| PC 2805 | 0.50mm | 0.40 | 0.69 | 88.0% |
| +30% MB-PC10C | 0.50mm | 0.44 | 0.94 | 87.3% |
Table 4.3 Mechanical Properties
| Material Science | Direction | Thickness | Width | Tensile Speed | Tensile Strength | Elongation at Break |
|---|
| PC 2805 | MD | 0.5mm | 10mm | 50mm/min | 58.81 MPa | 141.93% |
| PC 2805 | TD | 0.5mm | 10mm | 50mm/min | 52.98 MPa | 140.77% |
| +30% MB-PC10C | MD | 0.5mm | 10mm | 50mm/min | 52.10 MPa | 125.10% |
| +30% MB-PC10C | TD | 0.5mm | 10mm | 50mm/min | 51.06 MPa | 41.84% |
Product TDS and SDS Files: